With the significant amount of wall and ceiling area, I wasn't looking forward to using a roller to paint the inside of the shop. I've used air-spray guns to apply lacquer to my woodworking projects so I
decided to try an airless paint sprayer. I was going to rent one for 3 days but my neighbour Barry said I could borrow his, so I took him up on the offer.
The paint store recommended a coat of latex primer followed by two coats of latex semi-gloss finish.
We calculated I needed 5 gallons of each and it came out nearly perfectly. I had to buy one extra gallon of primer but that was probably due to my still-learning technique and the bare drywall in the primer phase.
I used TSP to clean and de-glaze the existing painted walls, then went ahead, painting one coat each day for 3 consecutive days. What did I learn?
- Airless sprayers are a huge time saver!
- Wear a full body Tyvek coverall, a brimmed hat, a respirator mask, safety goggles, thick gloves to your elbows and work boots.
- Spend a lot of time up front masking off everything you don't want painted. Masking tape+newspaper, thin plastic sheets.
- Semi-gloss white is best for a wood shop: dirt and dust won't stick, and the light reflects very well.
- The primer and multiple coat strategy worked perfectly - trust the people at the paint store!
- I used a 10'x12' plastic tarp under my work area. It worked pretty well but a bigger one would have caused less moving around.
- I used a 1'x3' section of cardboard as a blocking mask. I used it at the bottom of the wall on each spray and some other spots.
- The cardboard got soaked with paint so I alternated between two pieces.
- Sprayed paint particles go *everywhere* so I'll have to wash the floor to get the fine layer of paint off the epoxy floor paint.
- Cleanup of the sprayer is critical. Flush well with water, then pump mineral spirits into the lines and gun so it won't rust.
- Buy lots of plastic sheeting and tape it down around the perimeter of the floor - I spent hours scrubbing overspray!
With the windows completely masked off and the fluorescent light fixtures removed, it was too dark to get good pictures of the process. Here is a picture before painting, and several views after the final
painting coat and cleanup:
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